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Fully Automatic Saw Blade Brazing Frame

Your Leading Fully Automatic Saw Blade Brazing Frame Supplier

 

EZhou JINGXINHONG Diamond Tools Co., Ltd. was established in 2016 and The company is mainly engaged in the research, development, and production of diamond welding and drilling equipment. A saw blade brazing machine is a device used to join the components of a saw blade, such as the blade body and the cutting teeth or carbide tips, through the brazing process. It uses heat and filler materials to create a strong bond, ensuring the saw blade can function properly. It is easy to operate, safe and reliable, and has won unanimous praise and trust from users.

 
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Why Choose Us?

Strong strength

The company currently covers an area of 10000 square meters and has more than 30 advanced equipment such as CNC machine tools and CNC machining centers!

 

Production Market

Our products are distributed across the domestic stone market, hardware and metalworking cities, and are exported to Europe, the Middle East, Southeast Asia, and other countries and regions.

High Standard Products

The company's main products include diamond saw blade welding frame, diamond saw blade brazing welding tools, thin-wall drill welding frame, copper welding flux, and various types of welding materials.

One-stop Servic

EZhou JINGXINHONG Diamond Tools Co., Ltd. can provide one-stop procurement services. The products come in a wide variety of models and specifications, support customization, and can meet diverse customer needs.

 

 

Specifications of Fully Automatic Saw Blade Brazing Frame

 

 

Model

QHJ-1400mm

Application Range

φ350-φ1400mm

Up&Down Distance

700mm

Power

2kw

Verticality

≤0.03mm

Depth of Parallelism

±0.05

Welding Speed

3-5s/pcs

Air Compressor

0.5-0.8Mpa

Water Compressor

0.2Mpa

Cooling Water Following

1.5-2M3/H

Weight

460kg

Size

1150*1200*1700mm

 

 

Functions of Fully Automatic Saw Blade Brazing Frame

 
 

Adoping MOSFGT and IGBT inverting device, tracking frequency automatically.

 
 

High frequency, heated quickly, its power consumption is only 20%~30% of eletronic tube induction heating machine and other heating style.

 
 

Security and reliability, the equipment have the secure voltage and it's secure to operate.

 
 

Manual, automatic regulating automatically, it can protect itself from over voltage, over current, lack of water, phase fail, over hot, etc.

 
 

It has no open-fire, noise and pollution, be suit for the environmental protection and fire, improve the image of the company.

 
 

Recommend usage: Weld, forging, hot cooperate, melting, quenching, anneat etc.

 
 

Simple Installation: Power connection, water connection, switch the power on, no need professional work to install.

 

 

Fully Automatic Saw Blade Brazing Frame: Brazing Materials

Steel:

The fully automatic brazing frame can effectively braze steel saw blade segments or teeth to the blade body. The high heat and precise control of the brazing frame ensure a strong and reliable bond, enabling the saw blade to withstand high cutting forces and temperatures.

Tungsten Carbide:

The automatic brazing frame can precisely braze tungsten carbide inserts to the saw blade substrate. The brazing frame ensures that the tungsten carbide is firmly attached to the blade, even under heavy use and high stress conditions.

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Fiber-reinforced Composites:

The brazing frame can be used to braze metal or ceramic cutting elements to the fiber-reinforced composite substrate. This requires special brazing techniques and materials to ensure that the bond is strong and does not damage the fiber reinforcement.

Synthetic Diamond:

The fully automatic brazing frame can braze synthetic diamond segments or grits to the saw blade substrate. The brazing process must be precise to ensure that the diamond is evenly distributed and firmly attached to the blade, maximizing the cutting efficiency and lifespan of the diamond saw blade.

 

Precautions for Use of Fully Automatic Saw Blade Brazing Frame
 

Safety first: Before you start using the machine, make sure to wear protective gear, including gloves, goggles, and a face shield.

 

Prepare the saw blade: Before you can braze the saw blade, you need to clean it thoroughly. Use a wire brush to remove any dirt or debris from the blade's teeth and then wipe it down with a clean, dry cloth.

 

Load the blade: Insert the saw blade into the machine's holder, making sure that it is securely fastened in place.

 

Set the temperature: Most circular saw blade brazing machines have a temperature control dial that allows you to adjust the heat. Follow the manufacturer's instructions to set the temperature to the appropriate level for your blade and brazing material.

 

Apply the brazing material: Place the brazing material onto the saw blade where the joint will be made. Use a torch or other heat source to melt the brazing material onto the blade.

 

Allow to cool: Once the brazing material has melted and solidified, turn off the machine and allow the blade to cool down completely before removing it.

 

Clean up: Once the blade has cooled, remove it from the machine and use a wire brush to remove any excess brazing material. You can also use a grinder to smooth out any rough edges.

 

After-Sales Service

 

 

① 12 months warranty period.
② During the one-year warranty period, if any failures arise due to non-human factors or any quality issues related to design, manufacturing, or craftsmanship, we will provide replacement parts upon detection of the fault.
③ If significant quality issues arise within the warranty period, we will dispatch service technicians for on-site assistance after verifying with the customer and charge at a discounted rate.
④ For materials and spare parts used in system operation and equipment maintenance, we offer the buyer a lifelong discounted price.
⑤ The above are just the basic requirements for after-sales service. We will make more commitments in terms of quality assurance and operational guarantees.

 

 

Certificate

 

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Other Services

 

 

Certificates:

CE, FCC, GCC, PSE, KC, CCC...

Mass production time:

Within 15 to 35 days.

Loading port:

Shanghai, Xiamen, Guangzhou, Yiwu...

Warranty period:

12 months

Quotation reply:

Within 24 hours.

 

 

FAQ

 

 

Q: How does a fully automatic saw blade brazing frame work?

A: The machine works by using high-frequency induction heating to melt a brazing alloy between the saw blade segments and the shank. The plc controls the heating and cooling processes, while the touchscreen panel allows for easy setting and storing of welding conditions. The photosensor ensures precise positioning of the segments, and the conveyor system automates the loading and positioning of the segments.

Q: What are the main components of a fully automatic saw blade brazing frame?

A: The main components include a high-frequency generator, a touchscreen control panel, plc pneumatic cylinder controls, a photosensor for precise positioning, a special work coil for heating, and a conveyor system for automatic loading and positioning of saw blade segments.

Q: What are the advantages of using a fully automatic saw blade brazing frame?

A: Advantages include increased production efficiency, improved welding quality, reduced labor costs, and better repeatability in batch production.

Q: What materials can be brazed using a fully automatic saw blade brazing frame?

A: Materials such as diamond, carbide, and other hard alloys can be brazed onto the shank of saw blades using this machine.

Q: What is the typical size range of saw blades that can be brazed using a fully automatic saw blade brazing frame?

A: The size range can vary depending on the specific machine, but typically, saw blades with shanks ranging from 8 inches to 40 inches (300 to 2000 mm) can be brazed.

Q: What safety precautions should be taken when using a fully automatic saw blade brazing frame?

A: Safety precautions include wearing protective gear such as gloves, goggles, and hearing protection. Operators should also follow the machine's operating instructions and safety symbols closely to avoid potential hazards.

Q: How is the quality of the brazed joints ensured in a fully automatic saw blade brazing frame?

A: Quality is ensured through precise control of the welding conditions, such as welding time, heating, and cooling rates. Additionally, the use of high-quality brazing alloys and strict adherence to operating procedures contribute to the reliability of the brazed joints.

Q: Can a fully automatic saw blade brazing frame be customized to meet specific needs?

A: Yes, many manufacturers offer customization options to meet specific needs, such as different size ranges, welding conditions, and conveyor systems.

As one of the most professional fully automatic saw blade brazing frame manufacturers and suppliers in China, we're featured by quality products and good service. Welcome to wholesale customized fully automatic saw blade brazing frame made in China here from our factory.

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