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Induction Brazing Machine

Your Leading Induction Brazing Machine Supplier

EZhou JINGXINHONG Diamond Tools Co., Ltd. was established in 2016 and The company is mainly engaged in the research, development, and production of diamond welding and drilling equipment. A saw blade brazing machine is a device used to join the components of a saw blade, such as the blade body and the cutting teeth or carbide tips, through the brazing process. It uses heat and filler materials to create a strong bond, ensuring the saw blade can function properly. It is easy to operate, safe and reliable, and has won unanimous praise and trust from users.

High frequency segment welding machine
High frequency segment welding machine is a precision heating device that uses electromagnetic induction to braze carbide or diamond segments onto steel circular saw blade bodies. It generates a...
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Copper Brazing Machine
High frequency induction heater furnace
Portable and high quality
Smaller footprints
High efficiency
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Portable Blade Brazing Machine
1. IGBT solid state inversion technology based.
2. Phase locking technology realizes powers & frequency tracking automatically.
3. Perfect protective circuit and cooling system...
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Induction Heater Brazing Machine
A portable blade brazing machine is a compact and versatile device designed to facilitate the brazing process for circular saw blades and other cutting tools. It allows for the on-site repair,...
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Induction Brazing Equipment
Induction Heating Equipment offers a controllable and localized heating method to the parts or components with very low cost but creates significant costs savings versus other traditional process...
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Induction Soldering Machine
1. High power design, low fault rate, durable and reliable.
2. High heating speed, welding the diamond roller, diamond Squaring, diamond grinding segments 100%.
3. 24 hours...
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Portable Induction Brazing Equipment
1. High power design, up to 65a current , low fault rate, durable and reliable;
2. Corrosion resistant stainless steel shell;
3. High heating speed: 4-5s for each segments of...
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Brazing Machine for Diamond Segment
Cooling: The brazed saw blade is allowed to cool down to room temperature. Finishing: The saw blade is inspected for any defects, and excess brazing material is removed. The blade is then...
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Segment Brazing Machine
1. Adoping MOSFGT and IGBT inverting device, tracking frequency automatically.
2. High frequency, heated quickly, its powei consumption is only 20%~30% of eletronic tube induction heating...
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Induction Welding Machine
1. Low power consumption, fast heating speed for small items.
2. Welding 1 piece 2-3s of diamond core bit.
3. Working with 24 hours 100% full load.
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Segments Brazing Equipment
1. Fast heating speed, 3-5 seconds for 1 piece of segments of saw blades of medium size;
2. Working in 24 hours with 100% full load.
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High Frequency Welding Machine
1. Energy saving, Environmental protection, Low pollution level.
2. Easy operation, can be equipment with PLC controller.
3. Miniature and light weight, Economic Space Occupation,...
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Why Choose Us?

Strong strength

The company currently covers an area of 10000 square meters and has more than 30 advanced equipment such as CNC machine tools and CNC machining centers!

Production Market

Our products are distributed across the domestic stone market, hardware and metalworking cities, and are exported to Europe, the Middle East, Southeast Asia, and other countries and regions.

High Standard Products

The company's main products include diamond saw blade welding frame, diamond saw blade brazing welding tools, thin-wall drill welding frame, copper welding flux, and various types of welding materials.

One-stop Servic

EZhou JINGXINHONG Diamond Tools Co., Ltd. can provide one-stop procurement services. The products come in a wide variety of models and specifications, support customization, and can meet diverse customer needs.

Specifications of Induction Brazing Machine

Model	SGP-25KVA	Load Rate	≤100%
Output oscillating current	300-1300A	Cooling WaterPressure	0.05-0.1Mpa
Supply Power	3PHASE 380V 50HZ	Size	540200450mm
Duty Cycle	20-60Khz	Power	25kva
Input Voltage	320-420v	N.W	28kg

Characteristic of Induction Brazing Machine

1. Adopt MOSFET and adopts the advanced MOS, IGBT frequency conversion control technology to ensure the output frequency tracking automatically.
2. It has the constant and power control function which can significantly optimize metal melting process.
3. It has various fault protection functions such as over-current, over-voltage, lack water, over-hot, over-hot and so on to ensure the reliability and durability.
4. It is available for infrared temperature measurement, which can realize automatic control of temperature, improve the heating temperature and simplify the manual operation.

Installation of Saw Blade Brazing Machine

Understanding Induction Heating Risks

Induction heating involves high-frequency alternating currents, which can generate intense heat and electromagnetic fields.
Risks include burns, electric shock, fire hazards, and exposure to electromagnetic radiation.
Proper awareness of these risks is the first step in ensuring safety.

Personal Protective Equipment (PPE)

Operators must wear appropriate PPE, including heat-resistant gloves, safety goggles, and flame-resistant clothing.
Insulated footwear is essential to prevent electric shock.
PPE should be regularly inspected for wear and tear to ensure effectiveness.

Equipment Maintenance and Inspection

Regular maintenance of induction heating equipment is critical to prevent malfunctions.
Inspect coils, cables, and connections for signs of damage or overheating.
Ensure cooling systems are functioning properly to avoid overheating of components.

Proper Training and Operational Guidelines

Operators should receive comprehensive training on the safe use of induction heating equipment.
Follow manufacturer guidelines for setup, operation, and shutdown procedures.
Avoid operating equipment beyond its specified capacity to prevent overheating or failure.

Fire Safety Measures

Keep flammable materials away from the heating area.
Have fire extinguishers and emergency shut-off systems readily accessible.
Regularly check for potential fire hazards, such as damaged wiring or overheating components.

Electromagnetic Field (EMF) Safety

Limit exposure to electromagnetic fields by maintaining a safe distance from the induction coil during operation.
Use shielding or barriers to reduce EMF exposure in the workspace.
Pregnant individuals or those with medical implants should avoid prolonged exposure to EMFs.

Emergency Preparedness

Develop and practice emergency response plans for incidents such as electric shock, fire, or equipment failure.
Ensure all operators know the location of emergency shut-off switches and first aid kits.
Regularly review and update safety protocols to address new risks or changes in equipment.

Usage of Induction Brazing Machine

The function of induction brazing machine is to generate heat through resistance. In this brazing method, the parts, loaded with filler metal, are placed inside an induction coil that bears high-frequency AC. The key point to note is that the parts assembly is just placed inside. There is no physical connection with the coil.

The AC frequencies used in induction brazing have a range of 5 kHz – 5 MHz. The higher frequencies are desired to first heat the surface, while lower frequencies cause deeper heat penetration into the workpiece.

Induction brazing machine is normally utilized to meet low to high-production requirements. Additionally, it offers a rapid heating method for producing high-quality brazed joints in metal parts.

Packaging & Payment

Packaging	Carton box, Using wooden case when shipping by Sea
Payment	L/C; T/T; Paypal; West Union; MoneyGram etc;

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Other Services

• 1-20days after the receipt of down payment.
(Depends on actual order and stock availability)

• Always keep you informed about the shipping status.
Tracking no. or shipping documents will be sent to you once the cargos are shipped.

Certificate

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FAQ

Q: What are the key components of an induction brazing machine?

A: The key components include the induction coil, power supply, cooling system, and control system. The induction coil generates the magnetic field, the power supply provides the necessary current, the cooling system ensures that the machine operates within safe temperature ranges, and the control system allows for precise temperature and time control.

Q: What types of materials can be brazed using an induction brazing machine?

A: Induction brazing machines can be used to braze a wide range of materials, including copper, brass, steel, stainless steel, and aluminum. They are particularly suitable for brazing small and intricate parts.

Q: What are the main advantages of using an induction brazing machine?

A: The main advantages include high efficiency, fast heating rates, precise temperature control, and reduced energy consumption. Additionally, induction brazing is clean and environmentally friendly, as it generates little waste and pollution.

Q: What safety precautions should be taken when using an induction brazing machine?

A: Always wear appropriate personal protective equipment, such as gloves, safety glasses, and hearing protection. Ensure that the machine is properly grounded and that the workplace is free of flammable materials. Follow the manufacturer's instructions for operation and maintenance.

Q: What are some common applications of induction brazing machines?

A: Induction brazing machines are commonly used in the automotive, aerospace, electronics, and plumbing industries for brazing small and intricate parts. They are also used for brazing saw blades, diamond tools, and other cutting tools.

Q: How do I maintain an induction brazing machine?

A: Regular maintenance includes checking the induction coil for cracks or wear, cleaning the cooling system to prevent clogging, and inspecting electrical connections for looseness or corrosion. Follow the manufacturer's maintenance schedule and instructions.

Q: Can induction brazing machines be customized for specific applications?

A: Yes, many manufacturers offer customization options for induction brazing machines, such as different coil designs, power levels, and control systems. Working with a manufacturer to customize a machine for your specific application can improve efficiency and brazing quality.

Q: What is the difference between induction brazing and other brazing methods?

A: Induction brazing is faster and more efficient than traditional brazing methods, such as torch brazing or furnace brazing. It also provides better temperature control and can be used for more intricate and delicate parts. Additionally, induction brazing generates less waste and pollution.

As one of the most professional induction brazing machine manufacturers and suppliers in China, we're featured by quality products and good service. Welcome to wholesale customized induction brazing machine made in China here from our factory.

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