Diamond Segment Welding Machine for Saw Blade
Diamond Segment Welding Machine for Saw Blade

Diamond Segment Welding Machine for Saw Blade

The Diamond Segment Induction Welding / Brazing / Soldering Machine is a cutting-edge device used in the diamond tool manufacturing industry. It employs advanced induction technology to seamlessly join diamond segments to tools like saw blades and drills. This machine offers efficient and precise bonding processes, ensuring strong and reliable connections between the diamond segments and the tool's body. It significantly enhances production speed and product quality by minimizing heat-affected zones and maintaining consistent metallurgical integrity. With its automated operation and high precision, this machine revolutionizes the diamond tool fabrication process, contributing to increased productivity and superior performance of diamond tools in various applications.
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Product Description

 

The Diamond Segment Induction Welding / Brazing / Soldering Machine is a cutting-edge tool designed for precision bonding of diamond segments to tools used in stone cutting, such as saw blades and grinding wheels. Using advanced induction heating technology, this machine efficiently heats the diamond segments and the tool substrate to the optimal temperature for bonding.

With its versatile capabilities, it offers three distinct functions: welding, brazing, and soldering. Welding involves melting the diamond segments and the tool substrate together to form a strong bond. Brazing utilizes a filler metal to join the components, creating a durable connection. Soldering involves using a lower temperature to melt a solder alloy, bonding the segments to the tool.

This machine offers several advantages over traditional bonding methods. It provides precise control over the heating process, ensuring uniform bonding and minimizing thermal stress on the components. Additionally, it offers faster cycle times, improving productivity in manufacturing processes. Its versatility allows for customization based on specific application requirements, making it an essential tool in the production of high-quality diamond tools for the stone cutting industry.

The Diamond Segment Induction Machine utilizes induction welding, brazing, or soldering techniques to securely attach diamond segments to tools. This advanced machine ensures strong bonding between diamonds and tool substrates, enhancing cutting and grinding efficiency in various industrial applications.

 

 

Product Specification

 

Model

SGP-30KVA

Output Oscillating Current

300-1500A

Power Supply Voltage

Three-phase 380v50hz

Vibration Frequency

20-60KHZ

Input Voltage Range

320-420v

N.W.

35kg

Input Power

30KVA

Volume

600mm*270mm*510mm

Cooling Water Pressure

0.03-0.05Mpa

Load Rate

≤100%

 

 

Product Features & Applications

Main Features
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1.

High power design, low failure rate, durable and long-lasting.

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2.

Rapid heating speed, mainly for welding diamond roller cutters, grinding wheels, and floor grinding blade heads.

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3.

24 hours working with 100% full load.

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4.

Easy installation, only requiring power and water connection for immediate use, without the need for professional installation.

Applications

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Product Details

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Internal Structure
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Internal Structure
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Front
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Back
 

Product Qualification

 

EZhou JINGXINHONG Diamond Tools Co., Ltd. was established in 2016 and is located in the renowned domestic and international diamond tool production Yanjin home Town, Hubei Province. The company is mainly engaged in the research, development, and production of diamond welding and drilling equipment. Its main products include diamond saw blade welding frame, diamond saw blade brazing welding tools, thin-wall drill welding frame, copper welding flux, and various types of welding materials. The products come in a wide variety of models and specifications, support customization, and can meet diverse customer needs. Over the years, we have focused on producing high-quality products, ensuring quick and precise welding tools with easy operation and reliable safety, earning consistent praise and trust from a broad user base. Our products are distributed across the domestic stone market, hardware and metalworking cities, and are exported to Europe, the Middle East, Southeast Asia, and other countries and regions.

 

DSC07461

 

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After-Sales Service

 

1. 12 months warranty period.

2. During the one-year free warranty period, in case of any malfunctions caused by non-human factors or any quality issues related to design, manufacturing, or craftsmanship, we will provide replacement parts upon detecting the fault;

3. If significant quality issues arise during the warranty period, we will dispatch repair technicians to provide on-site service after verifying with the customer, and we will charge at a discounted rate;

4. We offer lifelong discounted prices to the buyer for materials and spare parts used in the operation of the system and for equipment maintenance; 5. The above are just basic after-sales service requirements. We will make more commitments to quality assurance and operational guarantee mechanisms.

 

 

Packing & Shipping

 

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Packing

 

Generally speaking, the packaging used for exports involves wrapping the machinery in wooden crates. The machine is first wrapped in plastic film and securely fixed inside the wooden crate. Additionally, the customer's label is affixed to the front and sides of the wooden crate.

Delivery

 

By air, by sea, by track, by courier, etc.

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